Self-contained microfluidic platform for general purpose lab-on-chip using pcb-mems technology

Abstract

The work presented is focused on the investigation of a new autonomous microfluidic platform manufactured using PCBMEMS technology for general purpose. With the proliferation of the microfluidic platforms, Lab on Chip (LoC), and the multitude of applications which have placed in the market, there is a need to create a self-contained microfluidic platform for general purpose with mass production-oriented manufacturing. Within this framework, the work of this thesis is presented. This is part of two national research project ISILAB (TEC2011-29045-C04-02) and BIOLOP (TEC2014-54449-C3-2- R). The thesis is organized to cover the aspects previously explained. Firstly, an introduction is presented with the motivation and objectives of this work. Subsequently, a study of the art is done. This study presents theMEMS technology, the basics principles of microfluidics, which are the pillars of the lab on chips and finally, a study of the main active elements presented in the literature. After the introduction and the literary revision of the framework of this thesis, the results obtained are presented. This thesis is developed in two main phases: the development of all components that make an autonomous general purpose lab on chip and the development of a standards-based technology for mass production. The first phase details the main components of an autonomous multifunction platform: microvalve, impulsion system, microfluidic circuit and sensing platform. All of these components are designed as a prototype and are manufactured in SU- 8 and PCBMEMS. The PCB remains as a substrate, and the microfluidic channels and chambers are manufactured in SU-8. The microvalve developed is a single use thermoelectrical microvalve with fast activation and low power consumption. In addition, the design is thought to be highly integrable in a microfluidic plat-form. The next component is a impulsion system based on pressurized chambers. The system is integrated with the microvalve and its main characteristic is the activation at the moment of use, ensuring the absence of losses. To test the validity of the above components, a general purpose microfluidic circuit is developed. The circuit is designed to mix two samples and transport those to a detection chamber. Finally, a platform for the detection of glucose, integrable in the microfluidic circuit, is developed. Once the prototype is achieved, the next objective of the thesis is the migration from prototyping technology to mass production. To this end, the materials used are PMMA and PCB. PCBMEMS technology is known for its versatility for the integration of electronics, making it suitable for electrical connection. PMMA is also widely used in microfluidic applications due to its transparency, bio compatibility and easy modeling. The union of the two components represents a challenge in the development of the thesis due to its different chemical properties. The manufacturing process is developed by integrating the microvalve and the drive system, as parts of a microfluidic platform. In conclusion, a small microfluidic circuit is designed by testing the feasibility of the proposed system towards large-scale technology. Finally, the conclusions of the research, the possible future lines of this work and the appendices that complement the work of the thesis are presented.